Hydrasoft Corporation

Hydrasoft CorporationHydrasoft CorporationHydrasoft Corporation

Hydrasoft Corporation

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(815) 933-8840

Welcome to Hydrasoft Corporation and HYSAN® Software

Welcome to Hydrasoft Corporation and HYSAN® SoftwareWelcome to Hydrasoft Corporation and HYSAN® SoftwareWelcome to Hydrasoft Corporation and HYSAN® Software









Hydrasoft® and HYSAN® are registered trademarks of  Hydrasoft Corporation. All rights reserved.

HYSAN Software for HYdraulic System ANalysis

HYSAN stands as one of the most effective hydraulic simulation packages available, making it an indispensable design tool for all fluid power engineers and designers. HYSAN seamlessly integrates fluid power and Computer Aided Design (CAD) principles, resulting in efficient hydraulic system designs.

HYSAN offers dynamic simulation of hydraulic systems, enabling hydraulic designers to simulate components, systems, and troubleshoot field problems at any stage of the design process. Its modeling elements are applicable to any hydraulic hardware.

HYSAN calculates the non-linear time response of hydraulic components and systems. Its user-friendly graphic interface and built-in equation generator provide easy access to transient response plots and tabulated data of pressures, flows, forces, accelerations, velocities, and displacements etc.

With HYSAN software, quickly predict and optimize design performance, stability, and energy efficiency before machining and assembly. Reduce lead-time and R&D costs. HYSAN simulates hydraulic components and systems for time response, performance, and stability predictions. Output includes transient response plots and tabulated data of pressures, accelerations, velocities, displacements, forces, and flows.

HYSAN Software

Model Creation

Interactive, Graphic Model Construction: Use elements from the ToolBox, connect them on the diagram, and define element properties.


Extensive Element Library: Orifices, Areas, Lines, Volumes, Masses, Pistons Pump Motors, Flow Forces, Accumulators, Dampers Springs, Viscous Drag, Gears, Levers.


Multiple Fluids and Regions: Popular fluid properties included for SAE, ISO, Military, Aircraft, Fuels, and water.

A user-defined custom fluid option is available.


Element Properties: Curves may be used for variable element properties.


Rigid Body Dynamics: with Hydraulic Interactions, Loads, and Controls.

Solution

Automatically Generated and Solved Differential Equations: The integration method offers rapid and dependable solutions.


Non-linear Time Response Analysis: The system equations provide insights into the non-linear time response.


Non-linear Frequency Response Solution: The solution effectively addresses amplitude and phase shift variations.


Numerical Methods Handle Discontinuities: Numerical methods effectively manage discontinuities in the data.

Results

User-Defined X and Y Axes: The plots allow users to customize the axes, enabling precise representation of data.


Automatic or User-Defined Plot Scaling: The software provides options for automatic or user-defined scaling, ensuring optimal visualization of data ranges.


Baseline Setting: Users can easily establish a baseline for comparison, facilitating the identification of significant changes or trends.


Tracing Plotted Curves: The ability to trace plotted curves enables detailed analysis and visualization of the solution’s trajectory.


Element Results on Diagram: The diagram displays the results of the plotted curves, providing a comprehensive overview of the solution’s performance.

Key Benefits

Key Benefits

  • Quickly predict and easily tune performance, and stability 


  • Optimize energy efficiency before machining and assembly


  • Reduce product lead time and Research & Development costs  


  • Dynamic Simulation in an easy to use, cost effective package

General

Key Benefits

General

  • Fast graphic functions  


  • On-line Documentation  


  • Complete analysis documentation  


  • Modeling Examples included


  • Training workshops are provided with the software


  • Dynamic Simulation in an easy to use, cost effective package

Element Library

Any hydra-mechanical system can be modeled by graphically assembling the fundamental elements in HYSAN. This toolbox presents the graphical elements you can utilize to create models, including volumes, orifices, areas, lines, masses, pump motors, pistons, and more.


The extensive HYSAN Element Library contains:  

  • Red Hydraulic Elements
  • Green Translational Elements
  • Yellow Rotational Elements
  • Blue Functions 
  • Rigid Body Elements 
  • Multi-colored Elements     


The Multi-colored elements represent the association between the Hydraulic, Translational, and Rotational elements.   

  

Library and Figure elements provide access to assembled groups of elements for: 

  • ISO valve configurations 
  • Slider crank 
  • Check Valves 
  • Solenoid forces 
  • Additional Components    


Your custom groups of elements can be stored as a file and subsequently retrieved for repeated use.

Modeling Examples Included

The modeling examples illustrate the use of HYSAN modeling elements and various configurations of these elements. They also demonstrate the numerical methods employed to solve models comprising complex coupled non-linear differential equations. The Model.dat files are included with the software.


The files can be opened in HYSAN, modified, and solved to enhance the understanding of the concepts discussed in the documentation. Additionally, sections of the provided examples can be extracted and incorporated into individual models, which can then be updated according to specific parameters

Assembly

Modeling the dynamic characteristics of inertia and momentum goes beyond the static load needed to move the load. A pressure load is created in the actuator to build up momentum or velocity for forward motion. The actuator also sees a pressure load trying to stop the velocity or momentum. Depending on the control and rate of change, the system can oscillate, overshoot, damp out, or become unstable.


Modeling dynamic characteristics of the loads involves the mechanical motion of the load and/or inputs. A translational motion can displace a fluid to produce pressure or hydraulic pressure on a piston to move the load. The mechanical motion can be transitional, rotational, or both. When the translational and rotational displacements are coupled, a kinematics relationship is formed. The velocity and acceleration of the connecting parts are also coupled. The velocity relationship couples the momentum, impact torques, and forces. While the acceleration couples the leverage or inertia torques and forces.


These examples cover the kinematic coupling of rotational and translational motions. The Assembly element in HYSAN provides the ability to define multiple rigid body CGs, with coupled pin constraints. You then connect key points in the Assembly with items from the diagram. The diagram references Body Points created in the Assembly.

Controls

Controls modeling is supported by using several modeling elements in HYSAN. The electrical coil or voltage input uses the first order delay of the current build-up (Inductance) and the detail of a family of curves to define the current, displacement force relationship. If that detail is not needed or required, then a simple force versus time curve can be used.


The Laplace elements can be used to construct a custom control. The Laplace element has Tools to construct Coil Resistance Inductance, first-order delay, notch filter, integrations, differentiations, and classical second-order transforms. Also, you can directly define the coefficients of the S operators to construct a special Laplace transform.


The Hydro-Mechanical model is usually developed using time-based functions. This identifies basic performance or response to command signals, and/or external load transients. The Sweep element can identify resonance open-loop characteristics. The hydro-mechanical side can then detune or identify which control algorithm to employ.

The classic Integral Control, with or without Derivative compensation, and various PID off-the-shelf systems can be placed in the loop with your system model. One can also construct a custom Laplace Feed forward and feedback control.

Hydraulic

The Hydraulic group of examples shows various uses of HYSAN’s ability to construct different Hydro-Mechanical systems. The tools and flexibility to configure, Volumes, Pistons, Masses, Springs, Area Curves, in a model is the key power of HYSAN. This can be applied to model more complex configurations of Hydro-Mechanical systems.

Methods

The model in this group cover how to model specific configurations and demonstrate the numerical methods employed to solve a model with complex coupled non-linear differential equations.


The Reference Material covers the details of the Numerical Methods used in HYSAN while the models in this group demonstrate the operation. For example, the Integration Continuous model shows the integration of continuous smooth response, while the Integration Discontinuous model covers events causing discontinuities. 

Power Source

The hydraulic model gets its power using the Hydraulic Pressure or the Hydraulic Flow element. These elements define the energy input to the hydraulic system. The input can be modeled as a fixed or static source of energy or can respond to the dynamics of the model. There are numerous ways to model the hydraulic input power source. The input can be defined by flow, pressure, or a combination of flow and pressure. 


The Hydraulic Pressure or the Hydraulic Flow element is the fundamental method to define the input of hydraulic energy to the system. Using these elements without any curve relationship defines a fixed or constant pressure or flow. Using these elements with a curve defines a variable pressure or flow.


The typical methods that are used to define the hydraulic power source are detailed in the following models. 

Training Workshops

The Training Workshops, included with the software, provide models to learn software operations and functions. These step-by-step workshops cover construction methods, options, and use Model Creation and Model Solution features. The three levels offered are Introductory, Intermediate, and Advanced.


Introductory Workshop

The Introductory Workshop provides an overview of foundational model creation skills. Participants will develop a single Relief Valve component, with the workshop covering Model Creation, Model Solution, and Model Modifications comprehensively.


Intermediate Workshop

The Intermediate Workshop introduces system model creation. Participants will construct a three-component system with a Power Unit, Relief Valve, and Cylinder to lift a load. Model modifications will illustrate the impact on system performance.


Advanced Workshop

The Advanced Workshop covers two-dimensional rigid body kinematic motion capability. It employs the Assembly element and Solution Animation to define the system. The workshop focuses on a hydro-mechanical system involving a Four Bar Linkage and a Hydraulic Cylinder.

HYSAN Software License Prices

Individual License

$5,000

One Individual software license

For One User on One computer

Network License

$10,000

One Shared License at One Location

Price per Each Network User Seat                                                     

Site License

$75,000

One Shared License at One Location

Unlimited Users at One Site

Corporate License

$250,000

One Shared License at One Corporation

Unlimited Users in a Geographic Region


Licenses Include:

Single copy of the software with documentation.  

ME&S is free for the first year.  

ME&S each year thereafter is 10% of the current price.

ME&S

ME&S refers to Maintenance, Enhancements, & Support   

USA: Company PO - Net 30 days; or payment with order 

Other countries: Order must be paid in U.S. dollars

HYSAN® is available only from Hydrasoft® Corporation.

Consulting Services

HYSAN Consulting Services

Hydrasoft Corporation provides on-site and on-line consulting services using HYSAN software for modeling and predicting hydraulic system response. Personalized service is customized to meet your specific hydraulic / mechanical design, modeling, manufacturing, and system requirements.      

  

A practical solution to improve stability or performance is the goal. This work can be directed towards initial or concept designs, field fixes, or manufacture problems. This service is for your specific design, modeling, manufacturing, and system requirements.


Key Benefits 


  • Gain a competitive advantage by leveraging HYSAN model design capabilities. 


  • Develop designs that optimize stability and performance.


  • Evaluate design changes and performance. 

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Consulting Services are $950 per day plus travel expenses

FAQs

What is the purpose of HYSAN Software?

HYSAN offers dynamic simulation capabilities for hydraulic components and systems, enabling the prediction of time responses, stability, and performance metrics. The software generates comprehensive outputs, including transient response plots or tabulated data pertaining to pressures, flows, displacements, velocities, accelerations, forces, and other relevant quantities.

What types of systems can be analyzed using HYSAN?

HYSAN is not designed for a particular system; rather, it can model any hydraulic or mechanical system by combining the fundamental elements from the extensive HYSAN library.

What are the units of measurement in the software?

HYSAN offers three sets of traditional English units, five sets of Metric units, and Custom units. Additionally, conversions between these various sets of units are readily available.

How accurate is HYSAN?

The accuracy obtained using HYSAN is best characterized by first establishing whether the modeling elements mathematically represent the physical system and secondly, the ability to define the parameters of the model. When these conditions are met, HYSAN obtains accurate physical results. Conversely, if the modeling elements do not accurately describe the physical system, HYSAN will obtain the correct mathematical solution but poor physical answers.

Is Training available?

Three training workshops are included with the documentation. New users can progress through the models at their own pace, while experienced users can delve into more advanced topics. These workshop models cover construction methods, options, and the utilization of Model Creation and Model Solution features. The three levels offered are Introductory, Intermediate, and Advanced.

Consulting service is also offered.

What is ME&S?

ME&S stands for Maintenance, Enhancements, and Support. HYSAN software comes with the first year’s ME&S included. This includes phone and written support. Enhanced versions are sent at no additional cost. After the first year, this service is extended for an annual fee.

About Us

The Hydrasoft Corporation specializes in providing simulation services to the hydraulic industry. The company develops and licenses the HYSAN software product, which is utilized for modeling and predicting the behavior of components and systems. HYSAN software is exclusively employed by Hydrasoft Corporation’s consulting services. The Hydrasoft Corporation was established in 1984.

The first version of HYSAN was implemented over three decades ago on an Apple IIE computer powered by an 8-bit Z80 chip. Since then, Hydrasoft Corporation has adapted to advancements in hardware and systems, while simultaneously enhancing the HYSAN software and ensuring an intuitive and user-friendly interface.

HYSAN’s comprehensive element library is characterized by its clarity and user-friendliness. The element library analysis is well founded and based on the original work of Bernoulli, Newton, Reynolds, Fourier, Laplace, Darcy and Moody. The element library offers excellent analysis capabilities to model Hydraulic, Mechanical motion systems

HYSAN’s comprehensive element library is characterized by its clarity and user-friendliness. The element library analysis is well founded and based on the original work of Bernoulli, Newton, Reynolds, Fourier, Laplace, Darcy and Moody. The element library offers excellent analysis capabilities to model Hydraulic, Mechanical motion systems, and combined with the fast reliable and solid numerical methods, makes it one of the most effective hydraulic simulation packages available.

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Hydrasoft Corporation

103 Gentry Creek Ln, Georgetown, Texas 78633, United States

(815) 933-8840

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